Dry Electrode Manufacturing Process and Equipment

Shangshui Process Route

Powder Mixing & Coating

Key Advantages

Widely Applicable: Suitable for material mixing, coating, drying, crushing, dry electrode processes, and more.
High-Speed Shearing: Maximum linear speed up to 60 m/s.
Precise Temperature Control: Cylinder temperature control with an accuracy of ±5℃ and a range of -30℃ to 300℃.
Customized Simulation Design: Impeller blades are designed via simulation for different materials to ensure uniform mixing.


Low PTFE & Additive Content: < 2%
Low-Temperature, High-Speed Mixing: Process temperature maintained below 19°C
Batch Mixing Time: 30 to 40 minutes per batch

PTFE Low-Temperature Coating

Process temperature < 19°C, enabling PTFE to form a thin-film coating on particle surfaces. This reduces the difficulty of PTFE fibrillation and significantly improves fibrillation consistency.

Dual-Drive Coating Machine

Dual-Drive Coating Machine
Product Specifications & Technical Parameters
设备型号PB-2PB-10PB-30PB-100PB-300PB-600PB-1000PB-2000
简体容积(L)2103010030060010002000
最大填充量(L)0.80.518601803607001400
高速电机功率(KW)0.75510377590100110
高速浆叶转速(rpm)8000500030001000800700600600
设备重量(kg)504505009001500240045009500

Fibrillation

Key Advantages

Flexible Screw Configuration & Process Adaptability: Threaded elements can be flexibly arranged for strong process compatibility.
Controlled Fibrillation via Stable Flow: Consistent material flow and uniform particle residence time enable precise fibrillation control.
Independent Sectional Temperature Control: Features independently controlled temperature zones with an accuracy of ±5°C, capable of both cooling and heating.
Short Process Time & High Efficiency: Achieves high efficiency with a reduced processing cycle.
Integrated Fibrillation & Granulation: Combines the fibrillation and granulation steps into one continuous process.


Universal Material Fibrillation: Capable of processing a wide range of materials with precise fibrillation degree control from 0% to 100%.
High Production Capacity: Output exceeds >140 kg/h for graphite and >450 kg/h for NCM.
Integrated Fibrillation & Granulation: Combines fibrillation and granulation in one step, with freely controllable particle sizes ranging from 0.1 to 1 mm.

Twin-Screw Extruder

Dual-Drive Coating Machine
Product Specifications & Technical Parameters
型号SF-35
螺杆外径35.6mm
转速0~1000rpm
线速度0~1.86m/s
温控范围10℃~300℃

Roll Pressing, Film Forming & Lamination

Graphite

Lithium Iron Phosphate (LFP)

  • Self-Supporting Film Forming & Winding 0-Unwind, 1-Rewind
  • Single-Sided Lamination of Self-Supporting Film2-Unwind, 1-Rewind
  • Integrated Single-Sided Lamination & Calendering1-Unwind, 1-Rewind
  • Integrated Double-Sided Lamination & Calendering3-Unwind, 1-Rewind
  • Double-Sided Electrode Calendering & Densificatio0-Unwind, 1-Rewind

Integrated Calendering & Lamination Machine

Integrated Calendering & Lamination Machine
Product Specifications & Technical Parameters
型号MC3035
轧辊尺寸Φ300x350mm
有效宽度300mm
线速度50m/min
温控范围25℃~200℃
压力100T