Shangshui Process Route
Key Advantages
Widely Applicable: Suitable for material mixing, coating, drying, crushing, dry electrode processes, and more.
High-Speed Shearing: Maximum linear speed up to 60 m/s.
Precise Temperature Control: Cylinder temperature control with an accuracy of ±5℃ and a range of -30℃ to 300℃.
Customized Simulation Design: Impeller blades are designed via simulation for different materials to ensure uniform mixing.
Low PTFE & Additive Content: < 2%
Low-Temperature, High-Speed Mixing: Process temperature maintained below 19°C
Batch Mixing Time: 30 to 40 minutes per batch
PTFE Low-Temperature Coating
Process temperature < 19°C, enabling PTFE to form a thin-film coating on particle surfaces. This reduces the difficulty of PTFE fibrillation and significantly improves fibrillation consistency.
Dual-Drive Coating Machine
Product Specifications & Technical Parameters
| 设备型号 | PB-2 | PB-10 | PB-30 | PB-100 | PB-300 | PB-600 | PB-1000 | PB-2000 |
|---|---|---|---|---|---|---|---|---|
| 简体容积(L) | 2 | 10 | 30 | 100 | 300 | 600 | 1000 | 2000 |
| 最大填充量(L) | 0.8 | 0.5 | 18 | 60 | 180 | 360 | 700 | 1400 |
| 高速电机功率(KW) | 0.75 | 5 | 10 | 37 | 75 | 90 | 100 | 110 |
| 高速浆叶转速(rpm) | 8000 | 5000 | 3000 | 1000 | 800 | 700 | 600 | 600 |
| 设备重量(kg) | 50 | 450 | 500 | 900 | 1500 | 2400 | 4500 | 9500 |
Key Advantages
Flexible Screw Configuration & Process Adaptability: Threaded elements can be flexibly arranged for strong process compatibility.
Controlled Fibrillation via Stable Flow: Consistent material flow and uniform particle residence time enable precise fibrillation control.
Independent Sectional Temperature Control: Features independently controlled temperature zones with an accuracy of ±5°C, capable of both cooling and heating.
Short Process Time & High Efficiency: Achieves high efficiency with a reduced processing cycle.
Integrated Fibrillation & Granulation: Combines the fibrillation and granulation steps into one continuous process.
Universal Material Fibrillation: Capable of processing a wide range of materials with precise fibrillation degree control from 0% to 100%.
High Production Capacity: Output exceeds >140 kg/h for graphite and >450 kg/h for NCM.
Integrated Fibrillation & Granulation: Combines fibrillation and granulation in one step, with freely controllable particle sizes ranging from 0.1 to 1 mm.
Twin-Screw Extruder
| 型号 | SF-35 |
|---|---|
| 螺杆外径 | 35.6mm |
| 转速 | 0~1000rpm |
| 线速度 | 0~1.86m/s |
| 温控范围 | 10℃~300℃ |
Graphite
Lithium Iron Phosphate (LFP)
Integrated Calendering & Lamination Machine
| 型号 | MC3035 |
|---|---|
| 轧辊尺寸 | Φ300x350mm |
| 有效宽度 | 300mm |
| 线速度 | 50m/min |
| 温控范围 | 25℃~200℃ |
| 压力 | 100T |